Preview

Conifers of the boreal area

Advanced search

A contact tray for a diabatic distillation column

https://doi.org/10.53374/1993-0135-2025-4-85-92

Abstract

The results of the study of a new contact tray for a diabatic distillation column that is recommended for use in the wood chemical industry are presented. The presented tray has low metal consumption, hydraulic resistance and holding capacity combined with high separating one. The device includes a packing to provide a cross current flow of vapors located in coaxially mounted perforated cylinders, above which a heat exchanger device and profiled plates are placed to perform a partial condensation and evaporation. The efficiency of the tray is investigated with a respect to the concentration of volatile components in the mixture and its hydraulic resistance. The intensity of an ethanolwater vapor mixture condensation on the surface of a heat exchanger coil and on the surface of horizontally mounted plates of a tray has been studied. The equations for calculating the values of the heat transfer coefficients are established. The evaporation of volatile components from the surface of the plates is investigated, and dependence is obtained, that makes it possible to estimate the consumption of vapors from the surface of the plate and the specific heat load of condensed vapors under the plate. The concentrations of ethanol in rising vapors and condensate along the height of the tray is shown. A reduction of a metal consumption, holding capacity, flow resistance and efficiency has been achieved in comparison with the adiabatic countercurrent column. 

About the Authors

V. A. Chernov
Reshetnev Siberian State University of Science and Technology
Russian Federation

31, Krasnoyarskii rabochii prospekt, Krasnoyarsk, 660037



N. Yu. Kozhuhova
Reshetnev Siberian State University of Science and Technology
Russian Federation

31, Krasnoyarskii rabochii prospekt, Krasnoyarsk, 660037



O. P. Zhukova
Reshetnev Siberian State University of Science and Technology
Russian Federation

31, Krasnoyarskii rabochii prospekt, Krasnoyarsk, 660037



N. A. Voinov
Reshetnev Siberian State University of Science and Technology
Russian Federation

31, Krasnoyarskii rabochii prospekt, Krasnoyarsk, 660037



References

1. Vladimirova T. M., Sokolov O. M., Tret'yakov S. I. Modelirovanie processa rektifikacii i parcial'noj kondensacii pri razdelenii tallovogo masla // Lesnoj zhurnal. 2006. № 3. S. 151–153.

2. Selyanina L. I. Poluchenie koncentrata pal'mitinovoj kisloty na ustanovke parcial'noj kondensacii // Lesnoj zhurnal. 1999. № 5. S. 82–86.

3. Plenochnaya teplo- i massoobmennaya apparatura (Processy i apparaty himicheskoj i neftekhimicheskoj tekhnologii) / V. M. Olevskij, V. R. Ruchinskij, A. M. Kashnikov, V. I. Chernyshev. M. : Himiya, 1988. 240 s.

4. Ochistka sul'fatnogo skipidara-syrca ot serasoderzhashchih soedinenij / E. S. Tyurmina, I. S. Il'ichev, A. B. Radbil', L. L. Semenycheva, M. A. Lazarev, E. A. Mavrina, A. A. Shalashova // Lesnoj zhurnal. 2017. № 1. S. 177–185.

5. Lopez-Saucedo E. S., Grossmann I. E., SegoviaHernandez J. G., Hernández S. Rigorous modelling, simulation, and optimization of a conventional and nonconventional batch reactive distillation column: A comparative study of dynamic optimization approaches. Chemical Engineering Research and Design. 2016. Т. 111. С. 83–99. [Google Scholar] [CrossRef].

6. Comparison of heterogeneous azeotropic distillation and energy-saving extractive distillation for separating the acetonitrile-water mixtures / J. Qi, Y. Li, J. Xue, R. Qiao, Z. Zhang, Q. Li // Separation and Purification Technology. 2020. Т. 238. С. 116487. [Google Scholar] [CrossRef].

7. Kiss A. A., Smith R. Rethinking energy use in distillation processes for a more sustainable chemical industry // Energy. 2020. Т. 203. С. 117788. [Google Scholar] [CrossRef].

8. Jana A. K. An internal thermal integration arrangement for multicomponent batch rectifier: Introducing vapor recompression mechanism // Chemical Engineering and Processing-Process Intensification. 2022. Т. 180. – С. 108771. [Google Scholar] [CrossRef].

9. Ray S, Das G. Column and Column Internals for Gas–Liquid and Vapour–Liquid Contacting // Process Equipment and Plant Design. 2020. Pp. 427–523. DOI: https://doi.org/10.1016/B978-0-12-814885-3.00014-2.

10. Overview of Methods to Control the Liquid Distribution in Distillation Columns with Structured Packing: Improving Separation Efficiency / A. N. Pavlenko, N. I. Pecherkin, V. E. Zhukov, G. Meski, P. Houghton // Renewable and Sustainable Energy Reviews. 2020. Vоl. 132. Р. 110092. DOI: https://doi.org/ 10.1016/j.rser.2020.110092.

11. Concentric Heat Integrated Distillation Column (HIDiC): a New Specific Packing Design, Characterization and Pre-Industrial Pilot Unit Validation / M. Marin-Gallego, B. Mizzi, D. Rouzineau, С. Gourdon, M. Meyer // Chemical Engineering and Processing – Process Intensification. 2022. Vоl. 171. 108643. https:// doi.org/10.1016/j.cep.2021.108643.

12. Voinov N. A., Bogatkova A. V., Zemtsov D. A. Intensification of heat and mass transfer in a diabatic column with vortex trays // ChemEngineering. 2022. Vol. 6, № 2. 29. https://doi.org/10.3390/chemengineering6020029.

13. A study of diabatic distillation in a column with a low pressure drop / N. Voinov, D. Zemtsov, N. Deryagina, A. Bogatkova, O. Zhukova // Chemical Engineering Research and Design. 2022. Vol. 185. P. 10.1016/j.cherd. 2022.06.033.

14. Zemcov D. A., Vojnov N. A. Ukreplyayushchaya kolonna na osnove effektov termicheskoj rektifikacii // Hvojnye boreal'noj zony. 2015. T. 33, № 3–4. S. 153– 155.

15. Vojnov N. A., Zemcov D. A., Zhukova O. P. Issledovanie termicheskoj rektifikacii v kolonne s nizkim massoobmenom na stupenyah // Teoreticheskie osnovy himicheskoj tekhnologii. 2017. T. 51, № 2. S. 174–181.

16. Patent № 2803963 Rossijskaya Federaciya. MPK B01D 3/18 (2006.01). Kontaktnaya stupen' kolonny termicheskoj rektifikacii : № 2022132690: zayavl. 14.12.2022 : opubl. 25.09.2023 / Vojnov N. A., Zemcov D. A.; zayavitel' SibGU im. M. F. Reshetneva. 6 s.: il.

17. Patent № 2755176 RF, MPK B01D 3/26. Kontaktnaya stupen' kolonny termicheskoj rektifikacii: № 2020137862: zayavl. 17.11.2020 : opubl. 13.09.2021 / N. A. Vojnov, D. A. Zemcov, O. P. Zhukova, N. V. Deryagina; zayavitel' SibGU im. M. F. Reshetneva. 6 s.: il.

18. Patent № 2817641 Rossijskaya Federaciya. MPK B01D 3/20 (2006.01). Kontaktnaya stupen' kolonny termicheskoj rektifikacii : № 2023111754: zayavl. 03.05.2023 : opubl. 17.04.2024 / Vojnov N. A., Zemcov D. A., Bogatkova A. V., Chernov V. A.; zayavitel' SibGU im. M. F. Reshetneva. 6 s.: il.

19. Chindyakov A. A., Smirnov Yu. B. Teploobmen pri psevdokapel'noj kondensacii parovoj smesi vodaetanol na gladkih i orebrennyh trubah // Vestnik MEI. 2013. № 1. S. 46–54.

20. Chindyakov A. A., Smirnov Yu. B. Obobshchenie opytnyh dannyh po teploobmenu pri psevdokapel'noj kondensacii parovoj smesi voda-etanol na trubah // Vestnik MEI. 2014. № 2. S. 19–23.

21. Primery i zadachi po kursu processov i apparatov himicheskoj tekhnologii : posobie dlya vuzov / K. F. Pavlov, P. G. Romankov, A. A. Noskov ; pod red. chl.-korr. RAN P. G. Romankova. 12-e izd. M. : OOO TID «Al'yans», 2005. 576 s.

22. Kontaktnye nasadki promyshlennyh teplomassoobmennyh apparatov: monografiya / A. M. Kagan, A. G. Laptev, A. S. Pushnov, M. I. Farahov; pod red. A. G. Lapteva. Kazan' : Otechestvo, 2013. 454 s.

23. Rektifikaciya etilovogo spirta v kolonnah so spiral'no-prizmaticheskoj nasadkoj / N. A. Vojnov, O. P. Zhukova, A. N. Vojnov, V. A. Pan'kov // Tekhnika i tekhnologiya pishchevyh proizvodstv. 2012. № 4 (27). S. 95–99.


Review

For citations:


Chernov V.A., Kozhuhova N.Yu., Zhukova O.P., Voinov N.A. A contact tray for a diabatic distillation column. Conifers of the boreal area. 2025;43(4):85-92. (In Russ.) https://doi.org/10.53374/1993-0135-2025-4-85-92

Views: 6


Creative Commons License
This work is licensed under a Creative Commons Attribution 4.0 License.


ISSN 1993-0135 (Print)